Manufacturing
Excellence In High-Precision Manufacturing
At D.I.S Germany GmbH, we specialize in Ultra-High Precision (UHP) manufacturing, offering cutting-edge solutions for industries with the most
demanding requirements. With 4,500 m² of production space—including a 500 m² temperature-stabilized Ultra-High Precision Manufacturing area—we ensure accuracy and consistency at every step. Our facility features an Ultra-High Precision metrology lab, advanced machinery, and expertise in working with specialty metals and alloys. Thanks to our integrated and effective supply chain, we provide end-to-end solutions within a modern production environment that meets the strict standards of vacuum technology and the semiconductor industry.
Quick Overview:
Production space of 4,500 m²
Ultra-High Precision Manufacturing
State-of-the-Art Machinery
Our Core Manufacturing Processes Include:
- Ultra-High Precision Manufacturing achieving an Ra roughness of 0.2 micron and geometrical tolerances below 0.5 micron
- 5-Axis CNC Milling, CNC Turning, CNC Grinding & CNC Wire EDM
- Assembly from individual components to complete assemblies
- Ultra-High Precision Metrology
- Cleanroom Assembly & Specialized Cleaning for ultra-high vacuum appllications
- Supply Chain: expertise in specialty metals and alloys
Our State-of-the-Art Facility
- 500 m² Ultra-High Precision Manufacturing area – A temperature-stabilized environment for precision machining
- Cleanroom Facility (ISO 5 & ISO 7) – Designed for contamination-free assembly and specialized cleaning. Our Class ISO 5 (Class 100) cleanroom allows contamination-free assembly as well as cleaning for high-vacuum applications
- Metrology Lab – Our Ultra-high precision metrology lab supports sub-micron precision in high-precision manufacturing, adhering to the principle of minimum tenfold greater accuracy.
Our facility is designed to meet the strict requirements of high vacuum and semiconductor applications.
Key Capabilities & Services
Machining
Our cutting-edge machinery delivers unparalleled accuracy, utilizing micron- level precision to meet the most demanding specifications.
Vertical 5-Axis Milling Machine Center
- Stiff machine structure for enhanced stability
- Dynamic linear and rotary axes for versatile movement
- Precision machining for Ultra-High-Precision and surface quality
- Effective temperature compensation to maintain precision
- Core-cooled ball screw spindles for exceptional precision
- Maximum machining area: 340mm x 299mm
- High-dynamic HSK-A63 spindle with 20,000 rpm
Horizontal Hard Turning Machine
- Work area: Ø200mm x 300mm
- Form and dimensional accuracy of ≤ 2 micrometers
- Surface roughness Ra from 0.1 to 0.4 micrometers for smooth finishes
- High rigidity for superior performance in hard turning
Grinding Machine
- Parallel axis grinding for maximum precision
- Profile grinding for custom shapes and designs
- External cylindrical grinding for perfect cylindrical parts
- Roundness accuracy under 1μm for high-quality finishes
- Contour accuracy under 2.5μm for fine detail
- Grinding length up to 300mm for larger components
CNC Turning Center
- Simultaneous machining with three tools for high productivity
- Work area: Ø220mm x 800mm
- Cooled spindle and temperature compensation for maintaining accuracy during extended operations
- Ideal for turning complex parts with high precision
EDM Wire Cutting
- High-Precision wire cutting for intricate geometries
- Tight tolerance capabilities for complex designs
- Fine surface finishes with minimal thermal impact
- Advanced wire control for exceptional accuracy and efficiency
Metrology & Quality Control
Our advanced measurement systems guarantee accuracy and repeatability:
Roundness Measuring Machine
- Component Alignment: CNC-controlled for precise positioning
- Max Measuring Range: Ø360mm / Height 500mm for versatile measurements
- Roundness Accuracy: 0.02 μm for highly accurate roundness assessment
- Vibration Control: Integrated anti-vibration table for stable measurements
- CNC-controlled Measuring Programs: Customizable for different measurement tasks
- Swiveling Measuring Head: Flexible for various measurement angles
Coordinate Measuring Machine
- Max Measuring Range: 500x500x500mm for large components
- Measurement Uncertainty: 0.8 μm for highly reliable results
- Measuring Head: VAST XT Gold, providing high precision and adaptability
- Versatile Application: Ideal for complex geometries and intricate details
- High Stability: Optimized for long-term consistent performance
Heat Treatment
Vacuum Furnace
- Process: High-precision heat treatment in a controlled vacuum environment
- Max Temperature: Up to 1300°C for a wide range of materials
- Oxidation-Free: Prevents contamination and ensures material purity
- Uniform Heating: Even temperature distribution for consistent results
- Ideal for: Hardening, annealing, and stress relieving of high-performance materials
Demagnetization
- Process: Effective removal of residual magnetism from components
- Ensures: Improved machining, measurement accuracy, and product performance
- Application: Essential for precision parts in sensitive industries
- Surface Treatments: Glass bead blasting and specialized coatings for superior finishing
Surface Treatment
Laser Engraving
- Process: High-precision, contactless marking using laser technology
- Durability: Permanent, wear-resistant engravings
- Flexibility: Suitable for metals, alloys, and specialized materials
- Precision: Fine detailing with high repeatability
- Applications: Part identification, serial numbers, and custom markings
Cleanroom Assembly & Specialized Cleaning
- ISO 5 & ISO 7 Cleanroom Facilities – Ultra-clean environments designed for high-vacuum applications. Tailored solutions based on application requirements
- High-Purity DI Water, ultrasonic cleaning, vacuum oven drying, and methanol-IPA cleaning ensure salt-free, contamination-free surfaces for exceptional cleanliness
- 100 % Purity Control – Rigorous inspection to guarantee absolute cleanliness
- Implementation of residual gas analysis to ensure the highest cleanliness standards
Further Services
- Supply Chain – Comprehensive coordination of procurement, logistics, and production
- Processing of High-Alloy Materials – Expertise in machining and handling advanced metals and alloys
- Prototyping & Sampling – Precision manufacturing and validation of initial samples
- Surface Finishing – Coating, polishing, anodizing, and other treatments to enhance durability and performance
- Customized Solutions – Tailored services to meet specific customer requirements
Why Partner With D.I.S Germany GmbH?
Precision. Innovation. Reliability.
Uncompromising Accuracy
Advanced machining and metrology systems ensure the highest precision
Versatile Expertise
Experience with high-performance materials and intricate designs
Tailor-Made Solutions
Customized manufacturing aligned with industry-specific requirements
Highly Skilled Team
Experts in precision engineering, ensuring seamless project execution
Optimized Lead Times
Advanced workflows for fast, reliable delivery
Cutting-Edge Technology
Continuous investment in the latest manufacturing innovations
Comprehensive Support
Close collaboration, proactive service, and client-focused solutions
We Are Building The Future Of High-Precision Manufacturing
Contact us today to discuss your project requirements!